At Forklift Exchange, our PM Service is the most complete on the market. From mast & attachment to fuel systems, we cover every critical component to keep your equipment running safely and efficiently.
• Reduce downtime
• Extend equipment life
• Maximize productivity
Your fleet deserves more than just a basic checkup — it deserves comprehensive care:
| ENGINE | STEER AXLE |
| • Oil Level – check for evidence of external leakage• Tune Up (LPG Engines)• Crancase Breather• Check engine mounts | • Lubricate all grease fittings• Inspect and repack hub bearings• Adjust wheel bearings• Checking mounting bolts |
| FUEL SYSTEMS | DRIVE AXLE |
| • Fill fuel tank – check for leaks• Fuel Filters (diesel engine)• Fuel tank, cap, lines, and clamps• Fuel / Water separator• LP Fuel filter | • Differential and planetary hubs – maintain oil level• Differential and planetary hubs – change oil• Inspect brake linings (drum and shoe type)• Adjust slack adjusters• Grease s-cams and slack adjusters |
| AIR INTAKE SYSTEM | CHASSIS |
| • Check for leaks• Primary Air Cleaner Element• Safety Air Cleaner Element• Precleaner | • Lubricate remaining grease fittings andlinkages• Check tires, valve stems and caps, wheels, lugs, and tire pressure |
| EXHAUST SYSTEM | HYDRAULIC SYSTEM |
| • PTX Purifier – diesel only• Exhaust clamps• Check for exhaust leaks | • Maintain the hydraulic level in the reservoir• Check hoses and piping for cracks, chafing, leaking, and loose fittings• Drain, clean inside the tank, and refill the system• Replace the hydraulic tank breather• Suction strainers• Return line filter• Control valve – check for proper operation• Contril valve – check for leaks• Hydraulic cylinders – check for leaks and damage• Accumulators – check nitrogen precharge |
| ELECTRICAL SYSTEM | TRANSMISSION |
| • Battery – check water level and specificgravity• Battery – Clean and inspect terminals• Battery – Charge and Load test | • Maintain fluid level to full mark and check for leaks• Clean transmission breather• Check function, all speeds• Drain and refill transmission. Cleantransmission oil intake filter screen (use a new gasket)• Transmission filter element. Clean filter housing (use new gaskets) |
| MAST AND ATTACHMENT | COOLING SYSTEM |
| • Lubricate mast hinges• Lubricate all mast and attachment grease points including, main and side rollers, slides, and carriage rollers.• Check all rollers for smooth motion• Check lift chains for rust, streching, and cracking• Check lift chains for proper adjustment• Check chain anchors and pins for wear• Lubricate lift chains with chain lube• Check mast chanels for cracks• Check carriage for cracks• Visually inspect forks for cracks and wear• Mag particle inspect forks | • Coolant level• Belt tensioner and belts• Hoses, clamps, and radiator – check for leaks• Radiator (clean externally) as condition warrants• Drain and flush cooling system |
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